Industrial Steel Solutions.
Fabricated For Strength.
Structural Steel Fabrication
We provide full-scope fabrication of heavy-duty structural steelwork, including building columns, portal frame trusses, bridge girders, custom staging, platforms, and load-bearing columns.
Fabrication Process
- Structural Detailing: Creating detailed 3D shop drawings to verify alignment.
- CNC Cutting & Profile: High-precision plate profiling and section cuts.
- Fit-up & Assembly: Tack-welding structure in precision jigs.
- Full Strength Welding: Code-compliant welding by AWS certified team.
Key Benefits
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High Load Capacity: Engineered structures rated for extreme tensile and compressive loading.
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Dimensional Accuracy: Pre-assembled templates to guarantee zero mismatch during on-site erection.
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Code Compliance: Built to IS 800 and equivalent international design standards.
Industrial Fabrication
Specialized fabrication for chemical plants, petrochemical plants, refineries, cement mills, and energy companies. Products include process ducts, storage silos, gas chimneys, industrial vessels, and modular skids.
Fabrication Process
- Material Sourcing: Sourcing grade-certified carbon and stainless steel plates.
- Rolling & Bending: Bending thick plates into cylindrical shells.
- Longitudinal Welding: Submerged arc welding (SAW) for deep weld penetration.
- Finishing & Sandblasting: Surface treatment to SA 2.5 standards before coating.
Key Benefits
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Corrosion Resistance: Custom alloy selection and protective multi-coat paints.
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High Temperature Safety: Designs rated for continuous high heat and pressure cycles.
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NDT Testing: Radiography, ultrasonic, and dye-penetrant checks on all critical pressure seams.
Heavy Steel Components
Manufacturing of high-thickness, heavy steel components for machinery bases, press frames, counterweights, and heavy logistics systems. We handle component weights exceeding 25 tons.
Fabrication Process
- Thick-Plate Cutting: CNC multi-torch oxy-fuel cutting for heavy steel plates.
- Heavy Fit-up: Positioned assembly using 30-ton overhead crane arrays.
- Multi-pass Welding: Custom welding profiles to limit heat distortion.
- Stress Relieving: Post-weld thermal treatment where required.
Key Benefits
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Structural Solidity: Heavy steel structures built to endure extreme vibrations.
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Precision Machining: Post-fabrication machining of critical seating surfaces.
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Integrated Handling: Specialized transport support for oversized cargo (ODC).
Engineering Solutions
Complete custom design engineering support, including FEA (Finite Element Analysis) studies, load calculations, 3D modelling, structural detailing, and manufacturing drawing production.
Fabrication Process
- Conceptualization: Translating client process specs into engineering targets.
- Structural Modelling: Creating detailed structural geometry inside CAD suites.
- Stress Simulation: Simulating load conditions, forces, and weld fatigue.
- Drawing Release: Releasing detailed shop floor drawings.
Key Benefits
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Weight Optimization: Designing layout components to reduce excess steel weight.
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Reduced Rework: Detailed interference checks during 3D model phases.
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PE Stamped: Standard drawings verified by registered structural engineers.
Custom Metal Works
High-precision sheet metal and customized fabrication including laser cutting, punching, forming, custom brackets, enclosure systems, and tailored metal assemblies for diverse mechanical applications.
Fabrication Process
- Laser Profiling: Precision fiber laser cutting of sheets.
- CNC Press-brake Bending: Bending parts to accurate angles.
- Welding & Grind: Seamless joint welding and dressing for visual polish.
- Quality Check: Caliper measurement and fit testing.
Key Benefits
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Extremely High Precision: Standard sheet tolerances held to +/- 0.2mm levels.
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Versatility: Suitable for aluminum, stainless steel, and mild steel alloys.
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Clean Aesthetics: Flawless cosmetic finish, deburred and ready for assembly.